Inmould Cutting Series

Precision In Motion Thermoforming In Action

With our state-of-the-art equipment and expert team, we
deliver the best quality products to our customers.

UNWINDER SYSTEM

  • Hydraulic-driven lifting system with 2,500 kg lifting capacity
  • Ability to work with 2 rolls loaded simultaneously
  • Sensor-controlled automatic speed adjustment of rolls unloading system with
    asynchronous motor
  • Mechanically adjustable sheet pressure system with adjustable power
  • Double-rubber-coated rollers

CHAINS - CHAIN RAILS

  • Servo motor-driven and special gear enable high-speed operation with precise
    stepping
  • Sensor-controlled chain arms allowing separate width adjustment from different
    points simultaneously (5 Zones)
  • Automatic sheet tensioning and adjustment system controllable from touch screen
  • Food-grade automatic lubrication system
  • Edge heating system for sheets with quartz resistors at the entrance
  • Cooling channel aluminum rail system
  • Sheet sagging sensor
  • Sheet protection system with grid

HEATING TRAYS

  • Upper heaters with 12 vertical zones, 16 horizontal zones, totaling 28 zones for
    process convenience (16 Horizontal zones, 1 gridline length)
  • 12 vertical heating zones for lower heaters
  • Special insulated 290 kW resistors (Lower: 145 kW – Upper: 145 kW)
  • Pneumatic approach system for molds

FORMING + IN-MOULD CUTTING STATION

  • 3-station normal mold operation capability
  • In-place mold cutting feature
  • Easy attachment of molds of different models
  • Forming station with standard 4 columns
  • Columns reinforced according to the machine’s structure
  • Maximum 20-meter in-mould mold cutting area
  • Forming with high-pressure air/vacuum using high-flow valves (2.5’’ MAC VALVE)
  • Quick and easy mold change with special mold centering system
  • Independent servo motor-driven bumper adjustable from touch screen
  • Adjustable mold height with precision fine adjustment by asynchronous motor (+- 0.05 mm) (Sensor reading + Ruler optional)
  • Water flow sensor and drainage system
  • Needle bearings for long-lasting use
  • Bearing clearances calculated according to ISO standards
  • Pneumatic suspension and weight balancing system at stations
  • Sliding doors with polycarbonate protection
  • LED lighting system positioned at the front and rear
  • Accurate cutting with up to 0.02 mm precision in cutting and parallelism with the high standard welding method applied in blocks
  • Quick mold change system
  • Precise positioning with servo motor and 45° linear slide in forward and reverse grid approaches

CUTTING STATION

  • Sensor-controlled (0.05 precision + ruler optional) precise mold height adjustment with asynchronous motor and encoder
  • Automatic positionable mold height (0.05 precision)
  • Maximum 20-meter mold cutting area
  • Precise blade angle adjustment with standard X-Y system
  • Interchangeable blade heating/cooling units for upper and lower bodies
  • Quick mold change system
  • Pneumatic suspension and weight balancing system at stations
  • Maximum 120°C cutting blade temperature
  • Dual-way inlet/outlet cooling plate at cutting station
  • Accurate cutting with up to 0.02 mm precision in cutting and parallelism with the high standard welding method applied in blocks
  • Precise positioning with servo motor and 45° linear slide in forward and reverse grid approaches

STACKING STATION

  • Standard servo motor-driven up and down stacking system
  • Step position and speed adjustable with servo motor
  • Standard 7-function Robot stacking system
  • Double Belt output conveyor (standard)
  • Height-adjustable conveyor
  • LED lighting positioned at the front and rear
  • Precise positioning with servo motor and 45° linear slide in forward and reverse
    grid approaches

7-FUNCTION ROBOT STACKING

  • Linear Sweeping
  • Pick and Place
  • Two-step A-B
  • Three-step A-B-C
  • A-B Sweeping
  • 90° rotation
  • 180° rotation

SCRAP WINDER

  • Torque-adjustable asynchronous motor wrapper
  • Pneumatic removal system
  • Automatic synchronized operation in automatic mode
  • Removable chassis for easy cleaning
  • Time-adjusted automatic stop system while the machine is closed

VACUUM PUMP

  • Vacuum motor with high-performance capacity of 250 m3
  • Separate from the main chassis, easy maintenance possibility
  • Socketed cable connection allowing easy replacement

ELECTRICAL CABINET

  • Climate-controlled cooling system (2nd Air conditioning optional)
  • Easy transportation with mobile system
  • Socketed plug-and-play convenience for panel cable connections
  • Highest quality electronics used