KH 1080 – Inmould Cutting Series

KH 1080 - Inmould Cutting Series

High Heating Power
In our 1080 machine there are 16 zones horizontally, 12 zones vertically, with a total of 145 kW upper heater, in our 900 machine there are 14 zones horizontally and 12 zones vertically 125 kW upper heaters, these provide a more comfortable heating process without the need for pre-heating. The vertical zone in the heating tray is designed as 1 pitch length. This design has the advantage of rigid forming in the process and gives the opportunity to produce at high speeds.
Ideal For Large And Multi-Cavity Moulds
Design that allows precise cutting, especially in large and multi-cavity molds, with a maximum mold width of 1080 mm
Long-Lasting Chain Friendly
Long-lasting use of the chain thanks to specially designed chain rails and chain arms (chains last at least 2 times longer than average production times)
Advantage Of Installing High-Height Molds
Possibility of up to 160mm deep and high molds (Mold life is longer since the plug asist is in the servo center)
When The Servo Plug Is Active, The Mold Frame Is Also Active
Advantage of using mold frame at the same time in molds with servo plug
High Forming Efficiency
Easy forming in multi-cavity molds with a 2.5” high-pressure air-controlled MAC valve (Allows for higher cycle operation).
Easy Parallel Adjustment
With precise parallel adjustment, the risk of deviation in parallelism is minimal (0.02mm).
Long-lasting blade advantage in cutting blades with 0.02 mm minimum parallelism system.
Cutting And Stacking With Forward And Reverse Servo Motor And Screw Shaft
The back and forth positioning in the cutting and stacking stations is done with a servo motor and ball screw, which enables the positioning with a precision of 0.02 mm at the mold recipe values.
Powerful Cooling In The Cutting Station
Powerful cooling advantage with dual-way cooling input and output in the cutting station eliminates heating risk in blocks
2. 5 Tons Of Hydraulic Roll Lifting Power
Advantage of tying 2 x 2.5 tons of rolls.
Screen interfaces are designed to provide convenience to the user. Possibility of digital adjustment of machine forming air pressure via the monitor.
Central lubrication system and sensor-based oil pressure detection system are available in all moving parts of the machine.
Machines are standard produced with stacking robot.
Gap Precision In Shears Is 0.03 mm
Gap precision of 0.03 mm in shears at cutting stations ensures rigidity in cutting. Clearance accuracy in scissors is 0.03 mm. The gap precision of the scissors at the cutting stations is 0.03 mm, which provides rigidity in cutting.
Strong crank and reducer shaft prevent power loss and ensure accurate cutting in the inmold-cutting molds.
Mechanical components are manufactured in accordance with ISO tolerance standards.
FAG and SKF brands are used in the bearings.
The welding method applied at stations ensures longevity in presses. High standards of welding method are applied in the stations, ensuring long life in the presses.
All parts are manufactured with specially selected high qualified steels and special heat treatment processes.
The cooling system has a water flow warning with a flow switch.
With the special design to protect the vacuum system, the system gives a warning and any water leaks in the molds are removed from the system before they even reach the vacuum pump.

Techinal Features		KH 1080 I/3	KH 900 I/3	KH 1080 I/2	KH 900 I/2
Maximum Mold Area		1080 X 770 mm	900 X 700 mm	1080 X 770 mm	900 X 700 mm
Maximum Forming Area		1060 X 765 mm	880 X 695 mm	1060 X 765 mm	880 X 695 mm
Maximum Product Height		160 mm	160 mm	160 mm	160 mm
Maximum Cycle Speed		60 cycles (devir) / dk	60 cycles (devir) / dk	60 cycles (devir) / dk	60 cycles ( evir) / dk
Maximum Sheet Width		1.120 mm	940 mm	1.120 mm	940 mm
Sheet Thickness		0,1- 3,0 mm	0,1- 3,0 mm	0,1- 3,0 mm	0,1- 3,0 mm
Sheet Edge Heater Power		3000 W	3000 W	3000 W	3000 W
Upper Resistance		145 Kw	125 Kw	145 Kw	125 Kw
Lower Resistance		145 Kw	125 Kw	145 Kw	125 Kw
Heaters Power		290 Kw	250 Kw	290 Kw	250 Kw
Heating Tray Lenght		2250 mm	2500 mm	2250 mm	2500 mm
Power Consumption		45 - 80 Kw	35 - 60 Kw	40 - 70 Kw	30 - 50 kW
Vacuum Pump Capacity		250 m³	250 m³	250 m³	250 m³
Clamping forces	Forming	90.000 daN	75.000 daN	90.000 daN	75.000 daN
Clamping forces	Cutting	90.000 daN	75.000 daN	90.000 daN	75.000 daN
Cooling Requirement		30.000 Kcal/h	30.000 Kcal/h	30.000 Kcal/h	30.000 Kcal/h
Air Requirement ( 7 bar )		6-8 m³/ min.	6-8 m³/ min.	6-8 m³/ min.	6-8 m³/ min.
Dimensions of the Machines	Lenght	9,65 m	9,65 m	8,60 m	8,60 m
	Widht	3,00 m	2,92 m	3,00 m	2,92 m
	Height	3,20 m	3,20 m	3,20 m	3,20 m
	Weight	19.000 kg	17.000 kg	12,500 kg	11.000 kg
Control Unit		SEW EURODRIVE

High Heating Power
In our 1080 machine there are 16 zones horizontally, 12 zones vertically, with a total of 145 kW upper heater, in our 900 machine there are 14 zones horizontally and 12 zones vertically 125 kW upper heaters, these provide a more comfortable heating process without the need for pre-heating. The vertical zone in the heating tray is designed as 1 pitch length. This design has the advantage of rigid forming in the process and gives the opportunity to produce at high speeds.
Ideal For Large And Multi-Cavity Moulds
Design that allows precise cutting, especially in large and multi-cavity molds, with a maximum mold width of 1080 mm
Long-Lasting Chain Friendly

Long-lasting use of the chain thanks to specially designed chain rails and chain arms (chains last at least 2 times longer than average production times)
Advantage Of Installing High-Height Molds

Possibility of up to 160mm deep and high molds (Mold life is longer since the plug asist is in the servo center)
When The Servo Plug Is Active, The Mold Frame Is Also Active

Advantage of using mold frame at the same time in molds with servo plug
High Forming Efficiency

Easy forming in multi-cavity molds with a 2.5” high-pressure air-controlled MAC valve (Allows for higher cycle operation).
Easy Parallel Adjustment

With precise parallel adjustment, the risk of deviation in parallelism is minimal (0.02mm).
Long-lasting blade advantage in cutting blades with 0.02 mm minimum parallelism system.
Cutting And Stacking With Forward And Reverse Servo Motor And Screw Shaft

The back and forth positioning in the cutting and stacking stations is done with a servo motor and ball screw, which enables the positioning with a precision of 0.02 mm at the mold recipe values.
Powerful Cooling In The Cutting Station

Powerful cooling advantage with dual-way cooling input and output in the cutting station eliminates heating risk in blocks
2. 5 Tons Of Hydraulic Roll Lifting Power

Advantage of tying 2 x 2.5 tons of rolls.
Screen interfaces are designed to provide convenience to the user. Possibility of digital adjustment of machine forming air pressure via the monitor.
Central lubrication system and sensor-based oil pressure detection system are available in all moving parts of the machine.
Machines are standard produced with stacking robot.
Gap Precision In Shears Is 0.03 mm

Gap precision of 0.03 mm in shears at cutting stations ensures rigidity in cutting. Clearance accuracy in scissors is 0.03 mm. The gap precision of the scissors at the cutting stations is 0.03 mm, which provides rigidity in cutting.
Strong crank and reducer shaft prevent power loss and ensure accurate cutting in the inmold-cutting molds.
Mechanical components are manufactured in accordance with ISO tolerance standards.
FAG and SKF brands are used in the bearings.
The welding method applied at stations ensures longevity in presses. High standards of welding method are applied in the stations, ensuring long life in the presses.
All parts are manufactured with specially selected high qualified steels and special heat treatment processes.
The cooling system has a water flow warning with a flow switch.
With the special design to protect the vacuum system, the system gives a warning and any water leaks in the molds are removed from the system before they even reach the vacuum pump.

KH 1080 – Inmould Cutting Series

KH 1080 - Inmould Cutting Series

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