{"id":682,"date":"2024-08-23T10:23:38","date_gmt":"2024-08-23T10:23:38","guid":{"rendered":"https:\/\/omni-hitech.com\/kh-1080-yerinde-kesim-serisi\/"},"modified":"2024-10-18T14:40:11","modified_gmt":"2024-10-18T14:40:11","slug":"kh-1080-yerinde-kesim-serisi","status":"publish","type":"page","link":"https:\/\/omni-hitech.com\/en\/kh-1080-yerinde-kesim-serisi\/","title":{"rendered":"KH 1080 – Inmould Cutting Series"},"content":{"rendered":"\t\t
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KH 1080 – Inmould Cutting Series<\/h1><\/div>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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KH 1080 - Inmould Cutting Series<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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  • Differences of Our Machine<\/span>
    <\/div><\/div><\/li>
  • General Technical Features<\/span>
    <\/div><\/div><\/li><\/ul><\/div>
    • High Heating Power
      <\/strong>In our 1080 machine there are 16 zones horizontally, 12 zones vertically, with a total of 145 kW upper heater, in our 900 machine there are 14 zones horizontally and 12 zones vertically 125 kW upper heaters, these provide a more comfortable heating process without the need for pre-heating. The vertical zone in the heating tray is designed as 1 pitch length. This design has the advantage of rigid forming in the process and gives the opportunity to produce at high speeds.<\/li>

    • Ideal For Large And Multi-Cavity Moulds
      <\/strong>Design that allows precise cutting, especially in large and multi-cavity molds, with a maximum mold width of 1080 mm<\/p><\/li>

    • Long-Lasting Chain Friendly<\/strong><\/p>

      Long-lasting use of the chain thanks to specially designed chain rails and chain arms (chains last at least 2 times longer than average production times)<\/p><\/li>

    • Advantage Of Installing High-Height Molds<\/strong><\/p>

      Possibility of up to 160mm deep and high molds (Mold life is longer since the plug asist is in the servo center)<\/p><\/li>

    • When The\u00a0 <\/span>Servo Plug Is Active, The Mold Frame Is Also Active<\/strong><\/p>

      Advantage of using mold frame at the same time in molds with servo plug<\/p><\/li>

    • High Forming Efficiency<\/strong><\/p>

      Easy forming in multi-cavity molds with a 2.5\u201d high-pressure air-controlled MAC valve (Allows for higher cycle operation).<\/p><\/li>

    • Easy Parallel Adjustment<\/strong><\/p>

      With precise parallel adjustment, the risk of deviation in parallelism is minimal (0.02mm).
      Long-lasting blade advantage in cutting blades with 0.02 mm minimum parallelism system.<\/p><\/li>

    • Cutting And Stacking With Forward And Reverse Servo Motor And Screw Shaft <\/strong><\/p>

      The back and forth positioning in the cutting and stacking stations is done with a servo motor and ball screw, which enables the positioning with a precision of 0.02 mm at the mold recipe values.<\/p><\/li>

    • Powerful Cooling In The Cutting Station<\/strong><\/p>

      Powerful cooling advantage with dual-way cooling input and output in the cutting station eliminates heating risk in blocks<\/p><\/li>

    • 2. 5 Tons Of Hydraulic Roll Lifting Power<\/strong><\/p>

      Advantage of tying 2 x 2.5 tons of rolls.<\/p><\/li>

    • Screen interfaces are designed to provide convenience to the user. Possibility of digital adjustment of machine forming air pressure via the monitor.<\/p><\/li>

    • Central lubrication system and sensor-based oil pressure detection system are available in all moving parts of the machine.<\/li>
    • Machines are standard produced with stacking robot.<\/li>

    • Gap Precision In Shears Is 0.03 mm<\/strong><\/p>

      Gap precision of 0.03 mm in shears at cutting stations ensures rigidity in cutting. Clearance accuracy in scissors is 0.03 mm. The gap precision of the scissors at the cutting stations is 0.03 mm, which provides rigidity in cutting.<\/p><\/li>

    • Strong crank and reducer shaft prevent power loss and ensure accurate cutting in the inmold-cutting molds.<\/li>

    • Mechanical components are manufactured in accordance with ISO tolerance standards.<\/p><\/li>

    • FAG and SKF brands are used in the bearings.<\/p><\/li>

    • The welding method applied at stations ensures longevity in presses. High standards of welding method are applied in the stations, ensuring long life in the presses.<\/p><\/li>

    • All parts are manufactured with specially selected high qualified steels and special heat treatment processes.<\/p><\/li>

    • The cooling system has a water flow warning with a flow switch.<\/p><\/li>

    • With the special design to protect the vacuum system, the system gives a warning and any water leaks in the molds are removed from the system before they even reach the vacuum pump.<\/p><\/li><\/ul><\/div>

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      Techinal Features<\/p>\n<\/td>\n

      		KH 1080 I\/3<\/strong><\/td>\nKH 900 I\/3<\/strong><\/td>\nKH 1080 I\/2<\/strong><\/td>\nKH 900 I\/2<\/strong><\/td>\n<\/tr>\n
      \n

      Maximum Mold Area<\/p>\n<\/td>\n

      		1080 X 770 mm<\/td>\n900 X 700 mm<\/td>\n1080 X 770 mm<\/td>\n900 X 700 mm<\/td>\n<\/tr>\n
      Maximum Forming Area<\/td>\n1060 X 765 mm<\/td>\n880 X 695 mm<\/td>\n1060 X 765 mm<\/td>\n880 X 695 mm<\/td>\n<\/tr>\n
      Maximum Product Height<\/td>\n160 mm<\/td>\n160 mm<\/td>\n160 mm<\/td>\n160 mm<\/td>\n<\/tr>\n
      Maximum Cycle Speed<\/td>\n60 cycles (devir) \/ dk<\/td>\n60 cycles (devir) \/ dk<\/td>\n60 cycles (devir) \/ dk<\/td>\n60 cycles ( evir) \/ dk<\/td>\n<\/tr>\n
      Maximum Sheet Width<\/td>\n1.120 mm<\/td>\n940 mm<\/td>\n1.120 mm<\/td>\n940 mm<\/td>\n<\/tr>\n
      Sheet Thickness<\/td>\n0,1- 3,0 mm<\/td>\n0,1- 3,0 mm<\/td>\n0,1- 3,0 mm<\/td>\n0,1- 3,0 mm<\/td>\n<\/tr>\n
      Sheet Edge Heater Power<\/td>\n3000 W<\/td>\n3000 W<\/td>\n3000 W<\/td>\n3000 W<\/td>\n<\/tr>\n
      Upper Resistance<\/td>\n145 Kw<\/td>\n125 Kw<\/td>\n145 Kw<\/td>\n125 Kw<\/td>\n<\/tr>\n
      Lower Resistance <\/td>\n145 Kw<\/td>\n125 Kw<\/td>\n145 Kw<\/td>\n125 Kw<\/td>\n<\/tr>\n
      Heaters Power<\/td>\n290 Kw<\/td>\n250 Kw<\/td>\n290 Kw<\/td>\n250 Kw<\/td>\n<\/tr>\n
      Heating Tray Lenght<\/td>\n2250 mm<\/td>\n2500 mm<\/td>\n2250 mm<\/td>\n2500 mm<\/td>\n<\/tr>\n
      Power Consumption<\/td>\n45 - 80 Kw<\/td>\n35 - 60 Kw<\/td>\n40 - 70 Kw<\/td>\n30 - 50 kW<\/td>\n<\/tr>\n
      Vacuum Pump Capacity<\/td>\n250 m3<\/sup><\/td>\n250 m3<\/sup><\/td>\n250 m3<\/sup><\/td>\n250 m3<\/sup><\/td>\n<\/tr>\n
      Clamping forces<\/td>\nForming<\/td>\n90.000 daN<\/td>\n75.000 daN<\/td>\n90.000 daN<\/td>\n75.000 daN<\/td>\n<\/tr>\n
      Cutting<\/td>\n90.000 daN<\/td>\n75.000 daN<\/td>\n90.000 daN<\/td>\n75.000 daN<\/td>\n<\/tr>\n
      Cooling Requirement<\/td>\n30.000 Kcal\/h<\/td>\n30.000 Kcal\/h<\/td>\n30.000 Kcal\/h<\/td>\n30.000 Kcal\/h<\/td>\n<\/tr>\n
      Air Requirement ( 7 bar )<\/td>\n6-8 m3<\/sup>\/ min.<\/td>\n6-8 m3<\/sup>\/ min.<\/td>\n6-8 m3<\/sup>\/ min.<\/td>\n6-8 m3<\/sup>\/ min.<\/td>\n<\/tr>\n
      Dimensions of the Machines<\/td>\nLenght<\/td>\n9,65 m<\/td>\n9,65 m<\/td>\n8,60 m<\/td>\n8,60 m<\/td>\n<\/tr>\n
      Widht<\/td>\n3,00 m<\/td>\n2,92 m<\/td>\n3,00 m<\/td>\n2,92 m<\/td>\n<\/tr>\n
      Height<\/td>\n3,20 m<\/td>\n3,20 m<\/td>\n3,20 m<\/td>\n3,20 m<\/td>\n<\/tr>\n
      Weight<\/td>\n19.000 kg<\/td>\n17.000 kg<\/td>\n12,500 kg<\/td>\n11.000 kg<\/td>\n<\/tr>\n
      Control Unit<\/td>\nSEW EURODRIVE<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div><\/div><\/div>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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